High-Efficiency Washing & Sanitization for Food Processing
Continuous Ozone Bubble Water Spray Washer
Continuous Ozone Bubble & Water Spray Washer is engineered to deliver superior washing and sanitization performance for large-scale food processing operations.The Continuous Ozone Bubble Washer is a next‑generation machine designed for large‑scale fruit and vegetable cleaning. It integrates ozone bubble technology with high‑pressure water spray, ensuring deep cleaning, pathogen elimination, and compliance with strict food safety standards — all without chemical residues.
Key Features of continuous ozone bubble water spray washer
- Ozone Sanitization Ozone gas is infused into the wash water, effectively killing bacteria, viruses, and pesticide residues. This ensures chemical‑free sanitization, making produce safer for consumption while meeting strict food safety standards.
- Bubble Agitation System Air bubbles gently lift and scrub dirt from the surface of fruits and vegetables. This method is especially effective for delicate items like leafy greens or berries, preventing damage while ensuring thorough cleaning.
- High‑Pressure Water Spray Strategically placed spray nozzles rinse produce after bubble agitation, removing loosened contaminants and ensuring a spotless finish. Spray intensity can be adjusted depending on the type of produce.
- Continuous Conveyor Operation The washer uses a conveyor system that allows continuous feeding of produce. This design supports high throughput (1000–5000 kg/hour) and integrates seamlessly into industrial food processing lines, reducing downtime.
- Food‑Grade Stainless Steel Construction Built with durable stainless steel (304/316), the machine resists corrosion, maintains hygiene, and ensures long service life. Its clean‑in‑place design makes maintenance simple and efficient.
Applications of continuous ozone bubble water spray washer
Export Packaging Units Prepares produce for international markets by removing soil, pesticides, and pathogens. Helps businesses meet global hygiene standards and maintain product quality during shipping.
Commercial Kitchens & Catering Hotels, restaurants, and catering services benefit from quick, chemical‑free cleaning of large volumes of produce, saving labor and ensuring safe meals for customers.
Agro‑Industries & Farmer Cooperatives Supports farmers and distributors by cleaning freshly harvested produce in bulk before distribution or processing, reducing spoilage and improving shelf life.
Dehydration & Food Preservation Units Essential for dehydration plants where fruits and vegetables must be thoroughly cleaned before drying. Ensures uniform quality and prevents contamination during preservation.
Working Principle of continuous ozone bubble water spray washer
Ozone Infusion Ozone gas is dissolved into the wash water. This acts as a natural disinfectant, breaking down bacteria, viruses, and pesticide residues without leaving harmful chemical traces.
Bubble Agitation Air bubbles are generated at the bottom of the tank. These bubbles rise and gently scrub the surface of the produce, loosening dirt and contaminants while protecting delicate items like leafy greens.
High‑Pressure Water Spray Powerful spray nozzles rinse the produce after bubble agitation. This step ensures complete removal of loosened debris and provides a hygienic final wash.
Continuous Drainage & Debris Removal Wastewater and contaminants are drained through a filtration system, keeping the wash cycle clean and efficient.
Clean Output The conveyor delivers sanitized produce out of the washer, ready for further processing, packaging, or dehydration.
Step by Step process of Continous Ozone bubble water spray
1. Produce LoadingFresh fruits and vegetables are fed continuously via conveyor.
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2. Ozone InfusionOzone is infused into the wash water, ensuring chemical‑free disinfection.
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3. Bubble AgitationAir bubbles gently agitate produce surfaces for deep cleaning.
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4. High‑Pressure SpraySpray nozzles rinse produce thoroughly after bubble cleaning.
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5. Drainage & FiltrationWastewater and debris are drained and filtered continuously.
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6. Clean OutputSanitized produce exits via conveyor, ready for further processing.
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Technical Specification of Continuous Ozone Bubble Water Spray Washer
| Specification | JAS-BWC-500 | JAS-BWC-1000 | JAS-BWC-2000 |
|---|---|---|---|
| Horsepower (HP) | 5 HP | 8.5 HP | 15 HP |
| Production Capacity | 500 kg/hr | 1000 kg/hr | 2000 kg/hr |
| Water Consumption | 900 Ltr | 1200 Ltr | 1800 Ltr |
| Conveyor Width | 600 mm | 800 mm | 900 mm |
| Water Spray Count | 6 No | 9 No | 9 No |
| Motor Details |
3 HP Air Blower 1 HP Pump Mono Block 1 HP Rotomotive Gear Box |
5 HP Air Blower 1.5 HP Pump Mono Block 2 HP Rotomotive Gear Box |
10 HP Air Blower 2 HP Pump Mono Block 2 HP Rotomotive Gear Box |
| Material Used | SS 304 | SS 304 | SS 304 |
| Size (L × W × H) | 11 × 3 × 4 | 15 × 4 × 4 | 17 × 4 × 4 |
Frequently Asked Questions (FAQs)
Q1: What types of produce can be washed using this machine? A1: The washer is suitable for a wide range of fresh produce including fruits, vegetables, and herbs.
Q2: Is the ozone treatment safe for all types of food? A2: Yes, ozone treatment is a chemical-free sanitization method that is safe and effective for most food items.
Q3: How does the bubble agitation work? A3: Bubble agitation gently lifts dirt and residues from the surface of produce without causing damage.
Q4: What is the capacity range of the washer? A4: The machine can handle capacities ranging from 1000 to 5000 kg per hour.
Q5: Can this washer be integrated into existing production lines? A5: Yes, it features a continuous feed system designed for easy integration into batch or continuous operations.
Q6: How does this washer help reduce water usage? A6: The combination of ozone treatment and targeted water spray technology minimizes water consumption compared to traditional washing methods.
Q7: Can the machine handle delicate items like berries or leafy greens?
A7: Yes. The intensity of the bubble agitation and the conveyor speed are fully adjustable, allowing for a gentle wash cycle that prevents bruising or damage to fragile produce.
Q8: What material is the washer constructed from?
A8: The entire unit is built using food-grade 304 stainless steel (or 316 upon request) to ensure durability, corrosion resistance, and compliance with global food safety standards.
Q9: Does the machine require a specialized power supply?
A9: The standard model operates on a 3-phase power supply (e.g., 380V/50Hz), but we can customize the motor and electrical components to match your local industrial voltage requirements.
Q10: How easy is it to clean the machine between different product runs?
A10: The washer is designed with a “Clean-in-Place” (CIP) philosophy. It features accessible drainage valves, removable filters, and an open-frame design that allows for thorough pressure washing and sanitization.
Q11: Does the ozone generator require frequent replacement?
A11: No. The ozone modules are designed for long-term industrial use. Regular maintenance involves simple air filter checks and occasional inspections of the discharge tube, typically once every 6–12 months depending on usage.
Q12: Is there a built-in system to remove floating debris or insects?
A12: Yes, the washer includes an integrated overflow system and a secondary filtration mesh that continuously skims and removes floating impurities, ensuring the wash water stays cleaner for longer.
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